The
EGR Valve is just above the exhaust pipe in the middle of the engine.
It's purpose is to recirculate a portion of the exhaust gas back into
the intake manifold, reburning it. It also serves to keep combustion
chamber temperatures down. Both aid in reducing emissions.
More Details
This
is an original EGR valve, viewed from above and in front. The pintle is
visible where it enters the exhaust manifold. You can easily check for
proper EGR operation by briefly cracking the throttle open so the engine
reaches 2,500 rpm or so. You should see the pintle move. If it doesn't,
check for ported vacuum at the EGR. The engine must be warmed up for
this test. The EGR should NOT move if the engine is cold. If it does,
this could indicate a bad CTO valve.
If there is ported vacuum at the EGR
valve but it doesn't move, it is either stuck or the vacuum diaphragm is
leaking. If you have the OEM type EGR valve where you can reach in with
your fingers and touch the diaphragm, you can do a further test. With
the engine idling, reach in with your fingers and compress the
diaphragm, pulling the pintle out. Be quick about it, as it gets quite
warm. The engine should choke and gag. Release the diaphragm (the pintle
should go back in) and the idle should smooth out. If doing this changes
the idle little or none, then something is clogged, either the EGR port
or the exhaust feedback tube. The EGR is easy to remove. Check it and
the manifold for a buildup of carbon deposits, which you may be able to
clean. A new EGR valve costs about $70..
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