While thumbing
through a Tradin' Times one day and stopping at the commercial business
ads in the back like I always do, I came across a new ad. It was for a
shop in Naperville (the town next to mine) called Chicagoland Four Wheel
Drive. I called and talked to the owner, Pat. We talked about what I
wanted to do and what I had to work with so far. I stopped by one
evening after work to find him doing some work on Little Overkill
(monster truck Overkill's sibling) and the show winning truck that he
had built and owned at the time, Blown Crazy. We talked mostly about
axles and the end result was to ditch the 12-bolt rear and narrow the
Dana 44 front to fit.
I went home and took some measurements
and determined that a Scout Dana 44 rear would be close enough to the
width of the cut Dana 44 front. I located one locally within a few days,
picked it up, and brought it home. I then stripped the brake components
off of both units and called Pat to come and pick them up to do the
narrowing, refurbishing, and matching of the gear ratios. I then began
work on the frame removing the bent & rusty rear crossmember and the
front spring bracketry. I had decided to go spring-over (SOA) with
Wrangler springs. The front Dana 44 was already setup that way, but the
spring pads on the rear Dana 44 would need to be relocated. I picked up
a front shackle reversal, dual front shock hoop kit, and modified (for
YJ springs) Slickrock rear shackle hangers from MORE and a replacement
heavy duty rear crossmember and Kentrol stainless steel differential
covers from 4WD Hardware. It was around this time that I realized that
Pat really couldn't setup the axles correctly without the frame, so I
called him up and he came over and picked up the frame and my boxes of
assorted goodies (did I mention that his shop is only 2 miles down the
street from me?).
While Pat was working away, I continued
buying and selling and trading parts and doing research and decided to
go with four wheel disc brakes. A kit (caliper brackets, spacers, bolts,
rotors) was ordered up from TSM and Cadillac Eldorado calipers with
integral parking brake were purchased locally. The 6 lug stuff on the
front axle was replaced with 5 lug hubs & rotors from a Ford F-150
and topped off with Warn Premium manual hubs to keep the Jeep 5 on
5.5" bolt pattern. I also started seriously looking into
retro-fitting a '87-'95 Wrangler tub in order to keep some of the
project costs down. I located a tub from an '87 that had survived a
frontal 3/4 collision on the passenger side that was repairable, and
headed out to Iowa the following Saturday morning to pick it up and
stumbled across the rollbar from a '94 YJ while I was walking around and
grabbed that as well. Since I would need to have a couple of mounts
moved on the frame to properly accomodate it, the tub was delivered to
Pat for fitting. The mounts directly in front of the rear wheels were
moved forward and spaced 3/4" out from the frame in order to match
up with the mounting locations on the tub.
Finally in the early part of December,
Jeepskate was ready to come back home...to be torn back down again. I
had some worn out 31's that I had laying around mounted on Alter Ego's
old wheels and we mounted those up to Jeepskate and trailered it back up
the street and into the driveway. We pushed it in the garage (it barely
cleared the door), I took a few pictures, and we closed the door. Mother
Nature had abruptly informed us that it was indeed Winter by turning
cold that morning and dumping several inches of snow on us. I bought a
small heater to keep the garage warm enough to thaw out the tub, and
basically piddled around cleaning things up and removing items that I
wouldn't be using...
Off-Road Videos - Check out over ten years of extreme 4x4 action, product testing and the Off Road Nation at play. Baja racing to rock crawling, ATVs in the sand to motorcycles in the dirt, it's all here. Rate them, share them and upload your own.
ATV Reviews - Honda, Suzuki, Yamaha, Polaris, Kawasaki, Can-Am. First rides to long-term tests, check out the latest in ATVs, UTVs and Side-by-Side vehicles of every make and model. Read expert opinions and follow custom project vehicles.
Axxxtion Sports..... Axxxtion Sports is heating things up with their 2010 Winter Heat snowmobile calendar! Simply Sexy!