The Dana 300 is a heavy duty gear driven transfer case that takes a
23 spline input shaft. The case is cast iron with a number C300-15 and
the tail housing is aluminum. The output for the front driveshaft on
the Dana 300 is on the passenger side and the rear output is centered.
Low range is 2.62:1 and high is 1.00:1.
The bolt pattern is the same as many New Process transfer cases,
but the drop is on the opposite side. Most New Process transfer cases
used on Jeeps have the round bolt pattern and 23 spline input so it is
compatible to some extent. The difference is all the New Process
transfer cases are drivers drop and the Dana 300 is passenger drop.
Some drilling and or tapping may be necessary may be necessary in the
transfer case or the adapter to "clock" the transfer case.
One bolt hole in the pattern is offset to allow the transfer cases to
only be bolted on one way. The other option is to not use the bolt
that clocks the transfer case.
One way people modify the Dana 300 is by adding oil paddles to the
main shaft. The oil paddles prevent oil starvation of the rear bearing
when flat towing. Another possible modification to the Dana 300 is
converting it to u-bolt
yokes rather than strap yokes.
Usage
The Dana 300 was used only in CJs from 1980 until 1986. The first
year the Dana 300 was available there was a slight difference from
transfercases used in '81-'86 CJs. The 1980 Dana 300 features a
shorter tail housing which allows a slightly longer rear driveshaft.
I have broken two dana 300, both broke in the linkage inside the case, is this an ongoing problem or do i just have the worst luck ever?
Tom52977 / Reading, PA, UNITED STATES
Posted févr. 02 2008 12:39AM
You have the worst luck ever because they are about bomb proof. I have 450,000 on mine and I use it to plow snow and go 4 wheeling all the time and never had one lick of trouble with mine. The only thing tougher is an atlas II and trust me you don't want to pay that price tag.
Lococj7 / hemlock, NY, UNITED STATES
Posted nov. 05 2008 05:18PM
D300 are super stout.. though i did twist one rear output with stock 2.62 gearing and a chevy V8. Other output i snapped clear off after installing the 4:1 gear set. SO i'd say upgrade to 32spline outputs if you are running V8 and 4:1
Off-Road Videos - Check out over ten years of extreme 4x4 action, product testing and the Off Road Nation at play. Baja racing to rock crawling, ATVs in the sand to motorcycles in the dirt, it's all here. Rate them, share them and upload your own.
ATV Reviews - Honda, Suzuki, Yamaha, Polaris, Kawasaki, Can-Am. First rides to long-term tests, check out the latest in ATVs, UTVs and Side-by-Side vehicles of every make and model. Read expert opinions and follow custom project vehicles.
Axxxtion Sports..... Axxxtion Sports is heating things up with their 2010 Winter Heat snowmobile calendar! Simply Sexy!