Jeep Transfer Case: Dana 300 - - Jeep at Off-Road.com
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Jeep Transfer Case: Dana 300

Source: Jeep at Off-Road.com
D300 frontD300 sideD300 back

 



The Dana 300 is a heavy duty gear driven transfer case that takes a 23 spline input shaft. The case is cast iron with a number C300-15 and the tail housing is aluminum. The output for the front driveshaft on the Dana 300 is on the passenger side and the rear output is centered. Low range is 2.62:1 and high is 1.00:1.

The bolt pattern is the same as many New Process transfer cases, but the drop is on the opposite side. Most New Process transfer cases used on Jeeps have the round bolt pattern and 23 spline input so it is compatible to some extent. The difference is all the New Process transfer cases are drivers drop and the Dana 300 is passenger drop. Some drilling and or tapping may be necessary may be necessary in the transfer case or the adapter to "clock" the transfer case. One bolt hole in the pattern is offset to allow the transfer cases to only be bolted on one way. The other option is to not use the bolt that clocks the transfer case.

One way people modify the Dana 300 is by adding oil paddles to the main shaft. The oil paddles prevent oil starvation of the rear bearing when flat towing. Another possible modification to the Dana 300 is converting it to u-bolt yokes rather than strap yokes.

Usage

The Dana 300 was used only in CJs from 1980 until 1986. The first year the Dana 300 was available there was a slight difference from transfercases used in '81-'86 CJs. The 1980 Dana 300 features a shorter tail housing which allows a slightly longer rear driveshaft.

Last modified Monday, 08-Nov-1999 19:12:39 PST


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Comments and questions from our Readers
 Posted nov. 11 2007 10:49PM
I have broken two dana 300, both broke in the linkage inside the case, is this an ongoing problem or do i just have the worst luck ever?
 Posted févr. 02 2008 12:39AM
You have the worst luck ever because they are about bomb proof. I have 450,000 on mine and I use it to plow snow and go 4 wheeling all the time and never had one lick of trouble with mine. The only thing tougher is an atlas II and trust me you don't want to pay that price tag.
 Posted nov. 05 2008 05:18PM
D300 are super stout.. though i did twist one rear output with stock 2.62 gearing and a chevy V8. Other output i snapped clear off after installing the 4:1 gear set. SO i'd say upgrade to 32spline outputs if you are running V8 and 4:1
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