CHEROKEE AMERICA - The Fine Art of Winching or "Winchology" - - Jeep at Off-Road.com
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CHEROKEE AMERICA - The Fine Art of Winching or "Winchology"

Source: Jeep at Off-Road.com
Certain dangers are inherent in off roading as with any other sport. Vehicle accidents (such as roll overs), equipment failures, and environmental conditions can all work against our trying to maintain 98.6 degrees (also know as life). Winching a stuck or disabled vehicle should be considered one of the inherent dangers associated with our sport. Educating yourself on, what I call, "Winchology" can greatly reduce the hazards associated with winching and minimize the strain placed on vehicle components. I am assuming you have read you winch owner's manual and have some knowledge of winching. This column reflects winch employment techniques I have developed based upon my study of current periodicals, corporate literature, and college physics. If you have a personal technique, or have dissenting technical views, I welcome dialog so lessons can be disseminated.

Shortly after purchasing my first winch and snatch block I began to wonder where these tremendous forces were being applied that are able to free a stuck vehicle. (I will not digress into which winch to buy for your application. Four wheel drive magazines often compare winch capabilities since manufactures buy advertising space. I tend to go with the school of thought that says, "buy the biggest winch you can afford.") The manufacturer rated my winch at 8,000 lbs single line pull (i.e. running the line from my jeep directly to an anchor) when all the cable is spooled out to the last layer on the drum. Let me stop here and explain. Each time a new layer of cable is wrapped around the drum, the winch's pull capacity is reduced proportionally to the relative increase in drum diameter. To visualize this, see your drum as a certain diameter gear, say 2 inches. Using 5/16 inch cable, each time a new wrap starts, you have increased the "gear's" diameter 10/16 inch or .625 inch Dividing .625 by the gears original 2 inch diameter yields a 31% increase in gear size. This is a bad thing. Increasing gear size means less torque and effective pulling power. This is why manufacturers rate their winches with one spool on the drum and why you want the most cable off the drum to maximize your pulling capability. With this information tucked in the back of my mind, I returned to my most puzzling concern of using the snatch block to double the pulling power. The 5/6 inch cable supplied with the winch was rated at 9,000lbs, the winch can pull 8,000lbs, and using the snatch block gives the potential to pull 16,000lbs. Wait a minute. The cable is only good for 9,000lbs and I could be pulling 16,000lbs! Where is the 16,000lbs being applied? Figure 1 depicts a typical winch and snatch block rigging with load distribution.

As you can see, all components attached to the anchor (tree) end must be capable of withstanding 16,000lbs of force. Your truck's front bumper/winch mount must also be able to withstand 16,000lbs if you attach the winch hook to a component tied to the winch mount. If in doubt, attach the winch hook to a point farther back on the frame. The snatch block configured in this manner creates a mechanical advantage (MI) equal to the output Force (Fo), over the input force (FI) or MI = Fo / FI.

The MI is only applied if the winch hook is attached to your vehicle. If the winch hook were attached to another anchor, Fo and FI would equal 8,000lbs in our example. A snatch block employed in this manner serves to change the direction of the input force.

Knowing how to get the most out of your winch and knowing where the load is applied, can mean the difference between a safe efficient rigging and a fatal accident. Note where the force is applied, and ensure those components have that working capacity. A good quality clevis will have the working load stamped on it; if yours does not, (it may say made in China and have no rating information) it's rating should be questioned. Naturally, the fewer components you include in your rigging, the less potential to have a weak link. Reducing the forces placed on your components can also eliminate potentially weak links.

The winch mount may be a weak link you can protect. Lets say you are in a situation where you have a poor vehicle weight ratio (your truck is being dragged toward a vehicle you are trying to recover). Strapping your truck to a suitable anchor behind you or placing the front of the winch mount (not necessarily the bumper) against a tree/rock, can create a better weight ratio. however, both these techniques have damaging potential. If your front bumper/winch mount is not sufficiently strong or the vehicle shifts, you may damage the front of your vehicle. Anchoring your vehicle from behind while winching the heavier vehicle may damage the vehicle's frame. I am especially reluctant to perform this technique since my Cherokee has unibody construction (ugly thought isn't it). If you need to strap to a anchor behind you, consider running the strap under your truck and attaching it to the winch mount. In essence, you have mounted your winch to a tree using a strap. This will eliminate the force placed on the truck's chassis and reduce the force placed on the winch mount.

So far, our winching examples have assumed a straight pull. What happens when you begin winching at angles? Simple (not) multiply FI (8,000lbs) times the Cosine of the angle to the anchor. For a 45 degree angle, that means 8,000 X .707 reducing your effective force to 5656lbs. Also, your winch mount was designed for straight pulls meaning it may not withstand the torsional forces applied when angle winching. Simply put, get as straight in line as possible with the anchor or stuck vehicle when winching.
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